| SL.No. | Component | Characteristic | Type of check | Sampling Plan | Frequency of Check | Work Instruction, Records | Specification reference | Acceptance Norms | ||
| I) MS Material | ||||||||||
| 1 | Grade EN-1A |
Material Composition | Chemical Analysis | Once in 3 months for all supplier | Randomly selected one Lot |
W:QA:P01 | S:QA:01 | Approved if material meets the specification applicable and to be rejected if it fails to meets the specifications. | ||
| Physical Properties | Mechanical Test(Optional) | W:QA:P01 | S:QA:01 | |||||||
| Dimenssional Properties | Measurement | Every lot (M:QA:01) | W:QA:P01 | S:QA:01 | ||||||
| 2 | Grade AISI 1018 |
Material Composition | Chemical Analysis | Once in 3 months for all supplier | Randomly selected one Lot |
W:QA:P01 | S:QA:02 | Approved if material meets the specification applicable and to be rejected if it fails to meets the specifications. | ||
| Physical Properties | Mechanical Test(Optional) | W:QA:P01 | S:QA:02 | |||||||
| Dimenssional Properties | Measurement | Every lot (M:QA:01) | W:QA:P01 | S:QA:02 | ||||||
| II) SS Material | ||||||||||
| 3 | SS 304 | Material Composition | Chemical Analysis | Once in 3 months for all supplier | Randomly selected one Lot |
W:QA:P01 | S:QA:03 | Approved if material meets the specification applicable and to be rejected if it fails to meets the specifications. | ||
| Physical Properties | Mechanical Test(Optional) | W:QA:P01 | S:QA:03 | |||||||
| Dimenssional Properties | Measurement | Every lot (M:QA:01) | W:QA:P01 | S:QA:03 | ||||||
| 4 | SS 304 L | Material Composition | Chemical Analysis | Once in 3 months for all supplier | Randomly selected one Lot |
W:QA:P01 | S:QA:04 | Approved if material meets the specification applicable and to be rejected if it fails to meets the specifications. | ||
| Physical Properties | Mechanical Test(Optional) | W:QA:P01 | S:QA:04 | |||||||
| Dimenssional Properties | Measurement | Every lot (M:QA:01) | W:QA:P01 | S:QA:04 | ||||||
| 5 | SS 316 | Material Composition | Chemical Analysis | Once in 3 months for all supplier | Randomly selected one Lot |
W:QA:P01 | S:QA:05 | Approved if material meets the specification applicable and to be rejected if it fails to meets the specifications. | ||
| Physical Properties | Mechanical Test(Optional) | W:QA:P01 | S:QA:05 | |||||||
| Dimenssional Properties | Measurement | Every lot (M:QA:01) | W:QA:P01 | S:QA:05 | ||||||
| 6 | SS 321 | Material Composition | Chemical Analysis | Once in 3 months for all supplier | Randomly selected one Lot |
W:QA:P01 | S:QA:06 | Approved if material meets the specification applicable and to be rejected if it fails to meets the specifications. | ||
| Physical Properties | Mechanical Test(Optional) | W:QA:P01 | S:QA:06 | |||||||
| Dimenssional Properties | Measurement | Every lot (M:QA:01) | W:QA:P01 | S:QA:06 | ||||||
| III) Semi Finished /Finished | ||||||||||
| 7 | Nuts (If Applicable) |
Dimenssional conformance | Measurement | M:QA:01 | Every Lot | W:QA:P01 | As per Drawing | Approved if material meets the specification applicable and to be rejected if it fails to meets the specifications. | ||
| Visual Conformance | Visual Inspection | |||||||||
| 8 | Cold Forged Nuts |
Dimenssional conformance | Measurement | M:QA:01 | Every Lot | W:QA:P01 | As per Drawing /Machining | Approved if material meets the specification applicable and to be rejected if it fails to meets the specifications. | ||
| Visual Conformance | Visual Inspection | |||||||||
| 9 | Ferrules (If Applicable) |
Dimenssional conformance | Measurement | M:QA:01 | Every Lot | W:QA:P01 | As per Drawing | Approved if material meets the specification applicable and to be rejected if it fails to meets the specifications. | ||
| Visual Conformance | Visual Inspection | |||||||||
| 10 | O - Rings | Dimenssional conformance | Measurement | M:QA:01 | Every Lot | W:QA:P01 | As per Drawing/Assembly | Approved if material meets the specification applicable and to be rejected if it fails to meets the specifications. | ||
| Visual Conformance | Visual Inspection | |||||||||
| 11 | Copper Washers | Dimenssional conformance | Measurement | M:QA:01 | Every Lot | W:QA:P01 | As per Drawing/Assembly | Approved if material meets the specification applicable and to be rejected if it fails to meets the specifications. | ||
| Visual Conformance | Visual Inspection | |||||||||
| 12 | Bonded Seal | Dimenssional conformance | Measurement | M:QA:01 | Every Lot | W:QA:P01 | As per Drawing/Assembly | Approved if material meets the specification applicable and to be rejected if it fails to meets the specifications. | ||
| Visual Conformance | Visual Inspection | |||||||||
| 13 | Dust Caps | Dimenssional conformance | Assembly | M:QA:01 | Every Lot | W:QA:P01 | Assembly | Approved if material meets the specification applicable and to be rejected if it fails to meets the specifications. | ||
| SL.No. | Component | Characteristic | Type of check | Sampling Plan | Frequency of Check | Work Instruction, Records | Specification reference | Acceptance Norms | ||
| 1 | Forging Components (Forging Process) |
Dimenssional conformance | Measurement | M:QA:01 | Every Lot | W:QA:P01 | As per Drawing/Machining | Approved if material meets the specification applicable and to be rejected if it fails to meets the specifications. | ||
| Visual Conformance | Visual Inspection | |||||||||
| 2 | Ferrules (Heat Treatement Process) |
Visual Conformance | Visual Inspection | M:QA:01 | Every Lot | W:QA:P01 | - | Approved if material meets the specification applicable and to be re heat treated if it fails to meets the specifications. | ||
| 3 | Chemical , Mechanical etc. Analysis | Tests | Witness/ Review of Certificates | One sample From Each Lot | Every Lot | W:QA:P25 | Speicifaications 1,2,3,4,5,6 | - | ||
| 4 | Calibration of Instruments | Tests | Witness/ Review of Certificates | Calibration Frequency | - | W:QA:P25 | - | - | ||
| 5 | Plating | Plating Thickness | Plating Thickness | M:QA:01 | Every Lot | W:QA:P01 | 8-13 Microns | Approved if material meets the specification applicable and to be replating if it fails to meets the specifications. | ||
| Visual Conformance | Visual Inspection | |||||||||
| SL.No. | Component | Characteristic | Type of check | Sampling Plan | Frequency of Check | Work Instruction, Records | Specification reference | Acceptance Norms | ||
| 1 | Cropping (Cutting) | Dimenssional | Measurement | Setting Approval | Every Lot | W:QA:P03 | As per Drawing/Job card Cutting Length | Approved if material meets the specification applicable and to be rejected / reworked if it fails to meets the specifications. | ||
| Visual(GRN NO.) | Visual Inspection | |||||||||
| 2 | ** Proffing (Drilling) | Dimenssional | Measurement | M:QA:01 | Every Hour | W:QA:P03 | As per Drawing | Approved if material meets the specification applicable and to be rejected / reworked if it fails to meets the specifications. | ||
| Visual | Visual Inspection | |||||||||
| 3 | CNC Turning | Dimenssional | Measurement | M:QA:01 | Every Hour | W:QA:P03 | As per Drawing | Approved if material meets the specification applicable and to be rejected / reworked if it fails to meets the specifications. | ||
| Visual | Visual Inspection | |||||||||
| 4 | ** Thread Rolling | Dimenssional /Gauging | Measurement | 100% | Every Lot | W:QA:P03 | As per Drawing | Approved if material meets the specification applicable and to be rejected / reworked if it fails to meets the specifications. | ||
| Visual | Visual Inspection | |||||||||
| 5 | Punching | Visual | Visual Inspection | As per Sampling Plan | Every Hour | W:QA:P03 | Brand Name / Customer Requirement | Approved if material meets the specification applicable and to be rejected / reworked if it fails to meets the specifications. | ||
| 6 | Final Inspection | CTQ / Gauging | Gauge / Measurement | 100% | Every Lot | W:QA:P04 | As per Drawing / Size | Approved if material meets the specification applicable and to be rejected / reworked if it fails to meets the specifications. | ||
| Visual | Visual Inspection | |||||||||
| 7 | Acceptance Test | Mechanical Test | Pressure Testing | As per Sampling Plan | Customer requirement / (Once In year Covering small, medium and large size)/For every new development | W:QA:P05 | As per Requirement/ standards | Meets the test requirement /standards and to be analysis ,if it fails to meet the specification | ||
| ** Indicates the "The operations of Process on product will carried out if required." And hourly supervisor will ensure. | ||||||||||
| Note: Any New Inspection Is Added Quality Plan will be updated | ||||||||||
| Prepared By: | Approved By: | |||||||||
| Signature: | Signature: | |||||||||
| Date: 15.06.2016 | Date: 15.06.2016 | |||||||||