Gem Engineering
Continuously Quality Improvement, Up-Gradation and Enhancement of our Integrated Manufacturing Facility in Hyderabad.
- As on February 2017, 42 CNC Turning Center's (Infrastructure Ready in place for Total 100 CNC) along with Automated Band-saw Cutting Machine (Cutting capacity of Max Dia.: 80mm) along with miscellaneous
machinery. (Added in June 2016 Spindle Machine of capacity 6 Spindles where in productivity improvement with cycle time reduction of 1/6th against the CNC - Its meant for large quantity production)
- 12,000 Stock Keeping Units per day Production of Hydraulic Fittings and are having 3 shifts running on 24 hours basis.
- Honoring OEM clientele’s quality fittings and its planned delivery schedule scoring 95% and above. 4 to 5 new OEM clientele added annually. (Successful New Development and their Supplies is 20 to 25%)
- Advantage of In-House Testing Facility (raw material, in-process, semi-finished and finished product) to assembly and dispatch level.
- Full scope testing Mechanical, Chemical, Various Types of Instruments including CMM Projector, Profile Projector, Hardness Tester, Ultrasonic Flow Detector, Various Kinds of Gauges ( Thread Rings, Thread Plug, Micrometer, Vernier Calipers, Pressure Gauge, Plain Taper Gauges, Bore Gauges, Micron Gauge (Coating Thickness Tester), Surface Finish Comparator, Digimatic Micrometer Master, Slip Gauge Set, Radius Gauge Templates, Wear Check (Ring & Plug))
- Advantage of in-house forging (Press Forging) and Plating (Alkaline Zinc with Yellow Passivation; Environment Friendly and free of harmful chemical like Chromium)as per Standard). - (Fully Automated Plating Plant will be operational between by End of Year2017)
- We have annual average growth rate of 33% and above Year on Year since over establishment in year 2008.
- Totally Across All Industries 20+ OEM Clients: Steel Plants Turbines Manufacturers, Power Generations Co., Defense,Road Construction & Construction Equipment Mfg., Machinery for Various Applications Mfg (Tyre, Plastic Injection, CNC to name a few), Construction Equipment Mfg., Large Diesel Engines Mfg. for use in Ships and Power Stations, Turbo Machines, SPM & Furnace Based Industries
- We have in-house Design Team of 5 Members, Quality Assurance and Control Team of 17 Members, and total 170+ employees as on February 2017.
- Ermeto Fittings for Tube / Pipe OD’s from 06mm to 42mm as per DIN 2353 and ISO 8434,, Flare Fittings (UNF / JIC), 60 Degree Cone Seating Fittings, SAE Standard Fittings, Hydraulic Ball Valves and Hose Fittings
- Forged Fittings (Press Forging) - Tee’s, Elbow’s, Banjo’s, Bulkheads & others
- Prime Material Bar Stock (Hex and Rounds) - Straight Fittings (Coupling, Male / Female / Combination Studs).
- Raw Material from Steel Mills – Visakhapatnam Steel Plant (RashtriyaIspat Nigam), Geruda (Grades: AISI 1018, EN1A, EN8, SS-304, SS-316 and any special grade if required).
- Ready Stocks of Standard Fittings in AISI 1018, EN1A & EN8. Assembly items Nuts are (Cold Formed) and Ferrule (Heat Treated) all manufactured in-house.
- Standardized Packing - Carton Boxes dimensions 360mm X 260 mm x 200 mm (carry weight up-to 25 to 30 Kgs).
- Pan-India 3 to 4 Transport Partners with timely Door Delivery to our Clients.
- Exports footprint Middle East and Africa.
- Confirmed Exports from Financial Year 2017-18 to our OEM Clients - Parent Companies in Europe / USA.
Provided Heads Up shall help you evaluate us for: Reliable, Effective in Quality, Commercials and Time Bound Delivery, Consistent OEM Supplier,
Open for: Research and New Development of fittings; Willing to investment resources (CAPEX and Other Resources) for Value Addition.
Posses and Practice: Integrated Management System (ISO 9001including Design, ISO 14001 and OHSAS 18001) with 5S and Lean.Continual In-House and 3rd Party Conducted Skills Development and Training Programmes. Client Audits are conducted average every monthClient and Internal Audit feed backs and improvements put into practice.We assure you consistent quality and its improvement and seek to be your choice and quality based manufacturer.
